Customized Connector Design, Prototyping, and Manufacturing Services | MegaPhase

Customized Connector Design, Prototyping, and Manufacturing Services

When Off-the-Shelf Interconnects Do Not Meet Your Application Requirements

MegaPhase is an engineering-focused manufacturer utilizing the latest EM simulation and 3D modeling software packages to deliver state-of-the-art microwave connector designs for ultra-high frequencies with precision level performance. When standard off-the-shelf interconnect do not meet your application requirements, MegaPhase is your partner in cutting-edge solutions. MegaPhase technical experts have over 20 years of experience designing solutions for the aerospace, defense and telecommunication markets.

Our knowledge base and experience offer products such as hermetically-sealed connectors, phase shifters, high-density printed circuit board (PCB) connectors, wire harnesses per MIL-PRF-38999, custom multi-port solutions, spring-loaded connectors, multipaction-free vented and space grade connector designs, high power solutions, ultra-high temperature connectors (+200°C), IP67 & IP68 compliant designs, custom precision adaptors, 50 Ohm terminations and more.

Hermetic solutions:

  • Hermetically-sealed cable connectors that meet IP67 and IP68 in unmated conditions
  • T-VAC rated hermetic adaptors
  • Hermetic panel mounts

Phase Shifter or Phase Trimmer:

  • Designed-to-order in configurations in-series and between-series using 2.92mm, SMA, N and TNC interfaces.
  • Cable connector phase-shifters: eliminate one mating interface and design the optimum cable-entry transition to avoid higher reflection and loss

Wire Harness per MIL-DTL-38999:

  • Build-to-Print service.
  • Highest quality management.

Custom Multiport Solutions:

  • Designed to meet or exceed your application’s electrical, mechanical and environmental requirements.
  • High density design in SMP3, SMPM and SMP.
  • Frequencies up 67 GHz.
  • PCB-to-multiport and multiport-to-multiport cable assembly solutions.

Spring-Loaded Connectors:

  • High density spring-loaded bullets in SMP and SMPM.
  • Spring loaded connector flanges.
  • Board-to-board applications where axial misalignment is a challenge.

Multipaction-Free, Vented & Space Grade Connectors:

  • T-Vac and spaceflight connector design to meet low outgassing requirements.
  • Venting path and pump rate calculations.
  • Multipaction discharge preventive methods utilized.

High Power Solutions:

  • Thermal, multipaction and ionization breakdown performance assessment.
  • Emissivity management.
  • Surface and material choice design for optimum power handling.

Ultra-High Temperature Connectors:

  • +200 °C connector solutions fully captivated to avoid center conductor movement under high temperature.
  • >200 °C solutions available upon request.

IP67 & IP68 Rated Connectors & Adapters:

  • Designed to meet and exceed requirements.
  • Adaptors and cable connectors available.

Custom Precision Adapters:

  • Precision panel mount adapters with custom mounting patterns.
  • Custom Precision Adapters.
  • Ranging from DC-to-67 GHz

50 Ohm Terminations:

  • Ranging from DC-to-50 GHz.